Reloading 10 Gauge Brass Shotgun Shells

Larry Potterfield • January 10, 2023

Reloading solid brass 10-gauge shotgun shells can be an easy job. Brass shotgun shells of all gauges were in common use from the late 19th century until World War II.

Vintage shotshells
Vintage shotshells

These shells I'm using were pretty dirty, but I cleaned them up with a case tumbler.

Case tumbler
Case tumbler

To reload them, I'm using some original reloading tools, including a deprimer, or decapper, a capper or priming tool, an adjustable shot and powder measure, a wad guide and a ram.

Original reloading tools
Original reloading tools

I'll also need reloading components, primers, powder, shot, wads, and a bit of glue to hold the top wad in place.

Primers, powder, shot, wads, and glue (not pictured)
Primers, powder, shot, wads, and glue (not pictured)

It's important to note that brass shotgun shells were designed for three different types of primers. Some require a Berdan-type primer where the anvil is built into the case. Others use a shotgun-type primer, and the shells I'm reloading are designed for a standard large pistol primer.

Three types of shell primer
Three types of shell primer

Brass shotgun shells come in various lengths. I've cast the chambers of my old Parker shotgun and measured the castings to determine the length of the chambers, which is about two and five-eighths inches.

Using chamber casts to determine correct case length
Using chamber casts to determine correct case length

Next, I'll trim the cases to the correct length using a trim die that we made here in the shop, then deburr them.

Trimming case length
Trimming case length

I need to make sure they'll fit in the chambers. Some do and some don't.

Some shells don't fit
Some shells don't fit

For those that won't chamber, I'll lubricate and size them in a shop-made sizing die. After the cases are trimmed and sized, I wipe off all of the excess lubricant and now they all chamber perfectly. Using an original capping tool, I squeeze the large pistol primer into the primer pocket until it's just below flush.

Original capping tool
Original capping tool

An adjustable dipper will measure both powder and shot. The black powder is scooped and poured in; three and a quarter drams. These loads will be very mild.

Pouring powder into the case
Pouring powder into the case
Pouring shot into the case
Pouring shot into the case

Then the over-powder wad is added and I press it firmly in place. The cushion wad is next. It acts like a shock absorber for the shot and keeps it round for truer flight.

Using original wad guide to add wads
Using original wad guide to add wads

Next, I'll use a shot charge of 1-1/ 8 oz, again for a very mild load in the 10-gauge, followed by the overshot wad which I press into place. In this instance, I'm using 9-gauge wads by Circle Fly, which is correct for thin-walled 10-gauge brass cases. Here is a cutaway of what the powder, overshot wad, cushion wad, shot, and overshot wad look like inside the case:

Cross section of reloaded brass shotshell
Cross section of reloaded brass shotshell

Now, the factories would have filled the case to the top with wads and crimp the end of the case to hold the overshot wad. But when reloading, we don't fill the case to the top, and use an old-fashioned glue called water glass.

Applying Sodim Silicate Liquid, a.k.a.,
Applying Sodim Silicate Liquid, a.k.a., "water glass"

I can also use Duco cement, paraffin, or Fletch-Tite arrow fletching cement to hold the top wad in place. A small quantity around the edge of the wad is fine and it sets up within a few hours.

Other types of glue used for securing over shot wad
Other types of glue used for securing over shot wad

Now I can go shooting.

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--Larry Potterfield